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PBL Post tensioning systems for multi strand round duct type M.
The
systems are commonly used in bridge construction as well as other civil
Engineering structures such as Silo, Water tank etc. The systems are normally
adopted for bonded tendons. The tendons consist of a bundle of strand
with a nominal diameter of 0.5" (12.7 mm.) or 0.6" (15.2 mm.). The number
of strands per tendon can be from 4 strands up to 31 strands of diameter
0.5" or 22 strands of diameter 0.6". The strands in the tendons are contained
in one round duct which is made of corrugated galvanized or non-galvanized
metal.
The strands
are individually gripped in one anchor head unit and transmits their prestressing
force by means of anchor plate casting unit type M. For each anchor size
a special spiral reinforcement is provided at the anchor plate casting
to give adequate splitting reinforcement for burstling stresses developed
at the anchorage zone. The strands in tendon are stressed simultaneously
by means of a multi strand stressing jack from capacity 1,100 KN up to
5,000 KN. In case of small size tendon unit such as type M405 the strands
can also be stressed individually by means of mono jack.
To ensure corrosion protection and to give adequate bond strength, the
tendons are filled with suitable cement grout mix after complete stressing
of the strands.
Anchorage components
1.
Wedges
2. Anchor head type M
3. Anchor plate casting type M
4. Grout vent
5. Corrugated metal round duct
6. Anchorage spiral reinforcement |
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Stressing anchorage data
| Number of strands dia. 0.5”(12.7mm) |
4 |
7 |
12 |
19 |
31 |
| Tendon Type |
405 |
705 |
1205 |
1905 |
3105 |
| Ultimate tensile force per tendon, kN |
747 |
1302 |
2232 |
3534 |
5766 |
| Stressing force at 0.8 u.t.s.,kN |
595 |
1042 |
1786 |
2827 |
4613 |
| Duct ID, mm |
45 |
55 |
70 |
85 |
105 |
| Jack Type |
V16 |
M110 |
M200 |
M300 |
M500 |
| Number of strands dia. 0.6”(15.2mm) |
4 |
7 |
12 |
19 |
22 |
| Tendon Type |
406 |
706 |
1206 |
1906 |
2206 |
| Ultimate tensile force per tendon, kN |
1116 |
1953 |
3348 |
5301 |
6138 |
| Stressing force at 0.8 u.t.s., kN |
893 |
1562 |
2678 |
4241 |
4910 |
| Duct ID, mm |
50 |
65 |
80 |
100 |
110 |
| Jack Type |
M110 |
M200 |
M300 |
M500 |
M500 |
The same anchorage can be used as dead end anchorage in which case the strands
are gripped by means of wedges and are secured by springs and covered with
cap fastened against anchor plate casting to prevent intrusion of cement
slurry into the anchorage.
In case of prestressing continuity is required, the tendons are coupled
by means of anchorage coupling connected to the stressed anchorage at the
stressing joint. The anchorage couplings are available for each type of
anchor size.
| Anchorage coupling |
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Strand Dia. 0.5" |
Strand Dia. 0.6" |
| Number Of Strands |
7 |
12 |
19 |
31 |
4 |
7 |
12 |
19 |
22 |
| Coupling Type |
705 |
1205 |
1905 |
3105 |
406 |
706 |
1206 |
1906 |
2206 |
| Length h, mm. |
420 |
565 |
655 |
775 |
420 |
565 |
655 |
775 |
815 |
| Diameter d, mm. |
156 |
206 |
247 |
307 |
156 |
206 |
247 |
307 |
337 |
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| Multi strand stressing jack |
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